China manufacturer 3/4″-4″ Custom Dry Disconnect Safety Couplings for Hazardous Fluids Transfer

Product Description

Product Description

Dry couplings are the smart choice for the transportation of hazardous fluids.Compared with traditional couplings, it greatly improves the connection speed: during the unloading process, the built-in valve of the coupling is closed in advance, avoiding the liquid leakage or volatilization to the surrounding environment, reducing the chance of the operator coming into contact with the toxic medium, and safeguarding the safety of the personnel. The female end of the connection with the pipeline has an integrated swivel function, which reduces the fatigue damage of the pipeline.

Advantages:
√ Easy handling through high transmission ratio
√ Self-locking when fully connected
√ Integrated swivel joint
√ Lightweight
√ Minimal maintenance
√ Field-oriented function principles
√ Approval in accordance to WHG (DIBT-Approval is incl.)
√ Approval in accordance to ATEX Zone 1

Application:
– For fast and secure fluid transfer like lye and acids, fuels and oils, seawater, tap water, waste water, gas, superheated steam, compresses air, LPG, sludge, foodstuffs, pharmaceutical products between pipes, hoses, tanks and equipment. 
– Widely used in power station construction, chemical and pharmaceutical industry, oil industry, offshore drilling, shipbuidling, loading/unloading(aircraft, tank trucks, filling stations, ships), tank cleaning, and food beverage industry.

Product Parameters

Dry Coupling Parameters:

 

 

Product name Dry Quick Break Coupling
Customized support OEM, ODM
Place of Origin ZheJiang , China
Technics Casting
Materials Stainless steel / Brass / AL, More Customized
Connection Male and Female
Size 3/4″-2″

 

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Cooperation

RUNXI’s products are exported to more than 30 countries, such as Iran, Russia, USA, The UK, DAE, Korea, Vietnam, Iraq, Singapore, Indonesia, Azerbaijan and Japan,and some African countries, etc. We have obtained high praise from clients domestic and abroad due to the excellent quality and competitive price.

At RUNXI & JIAYAO Company, emphasis is placed on human resource development as we believe in the Group’s philosophy “Organization Development through Self Development”. We have competent professionally qualified and experienced staff in each of our functions. The Company assists & encourages its employees for their professional qualifications and also invests in developing staff through in-house, out-sourced and international training.

Company Profile

JIAYAO CO., LTD.(For manufacturing) & HangZhou RUNXI INTERNATIONAL TRADE CO., LTD. (For export) are located in Yuying Street, Guangchuan Town, Jing County, HangZhou City, ZheJiang Province, China. we are a technology-based enterprise which is specialized in the area of R&D, marketing of multiply rubber products, rubber hose production line and telecommunication towers.

Our company specializes in Telecom towers, High pressure hoses, Hydraulic hoses, SAE & DIN series hoses, Drilling Rotary hose, Choke & Kill Line, Bop hoses, Suction and Discharge hose, Fabric hoses, Metal Flexible hose, Fireproof hose, Silicone hose, Hose Assembly, and Hose Production Line, etc.

Packaging & Shipping

Certifications

FAQ

Q1. What is your terms of packing?

A: Generally, we pack our goods in neutral white wearable woven bags. If you have legally registered patent, 
we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 20 to 60 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

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fluid coupling

Advancements and Innovations in Fluid Coupling Technology

Fluid coupling technology has undergone significant advancements and innovations over the years, leading to improved performance, efficiency, and versatility. Some notable advancements include:

  • Variable Fill Fluid Couplings: These modern fluid couplings feature a variable fill design that allows for better control of the power transmission. By adjusting the fill level of the coupling, it becomes possible to optimize torque transmission and efficiency across a wider range of operating conditions.
  • Electronic Control: The integration of electronic control systems has brought a new level of intelligence to fluid couplings. Electronic control allows for precise monitoring and adjustment of the coupling’s operation, enabling smoother start-ups, better load sharing, and protection against excessive loads.
  • Smart Coupling Technologies: Some fluid coupling manufacturers offer smart coupling technologies that incorporate sensors and data analytics. These smart couplings can monitor performance parameters in real-time, detect anomalies, and provide valuable insights into the overall system health.
  • High-Temperature Applications: Advancements in material science have led to the development of fluid couplings capable of operating at higher temperatures. This makes them suitable for use in demanding applications, such as heavy industries and high-temperature environments.
  • Efficiency Improvements: Manufacturers have focused on enhancing the overall efficiency of fluid couplings. By reducing internal losses and improving fluid circulation, modern fluid couplings offer higher efficiency, which translates into energy savings and reduced operating costs.
  • Integration with Variable Frequency Drives (VFDs): Fluid couplings can now be integrated with VFDs, combining the benefits of both technologies. The VFD allows for variable speed control, while the fluid coupling provides soft start and overload protection, creating a versatile and efficient power transmission system.

These advancements in fluid coupling technology have made them even more reliable, adaptable, and suitable for various industrial applications. As technology continues to evolve, fluid couplings are likely to see further improvements, making them an integral part of modern power transmission systems.

fluid coupling

Temperature Limitations of Fluid Couplings

Fluid couplings, like any mechanical component, have temperature limitations that must be considered to ensure their proper and safe operation. The temperature limitations of fluid couplings are influenced by the type of fluid used inside the coupling, the ambient operating conditions, and the specific design and construction of the coupling.

The primary concern regarding temperature is the heat generated during the operation of the fluid coupling. The heat is a result of friction and fluid shear within the coupling as it transmits power between the input and output shafts. Excessive heat generation can lead to the degradation of the fluid, affecting the performance and longevity of the coupling.

As a general guideline, most fluid couplings are designed to operate within a temperature range of -30°C to 80°C (-22°F to 176°F). However, the actual temperature limitations may vary depending on the manufacturer and the application requirements. For specific industrial applications where high-temperature environments are common, fluid couplings with higher temperature tolerances may be available.

It is crucial to consider the operating environment and the power demands of the machinery when selecting a fluid coupling. In applications with extreme temperatures, additional cooling mechanisms such as external cooling fins or cooling water circulation may be employed to maintain the fluid coupling within its safe operating temperature range.

Exceeding the recommended temperature limits can lead to premature wear, reduced efficiency, and even mechanical failure of the fluid coupling. Regular monitoring of the operating temperature and following the manufacturer’s guidelines for maintenance and fluid replacement can help ensure the longevity and reliability of the fluid coupling.

Always consult with the manufacturer or a qualified engineer to determine the specific temperature limitations and suitability of the fluid coupling for your particular application.

fluid coupling

Disadvantages and Limitations of Fluid Couplings

While fluid couplings offer numerous advantages, they also have some disadvantages and limitations that should be considered for specific applications:

  • Power Loss: Fluid couplings introduce a power loss due to the slip that occurs during power transmission. This power loss can reduce the overall efficiency of the system, especially in applications with high-speed variations.
  • Torque Multiplication: Unlike torque converters, fluid couplings have limited torque multiplication capabilities. They do not provide as much torque increase at low speeds, which may be necessary for certain heavy-load applications.
  • Temperature Sensitivity: Fluid couplings are sensitive to temperature changes. In extremely hot or cold conditions, the viscosity of the fluid may vary, affecting the coupling’s performance.
  • Fluid Contamination: Contaminants in the fluid can adversely affect the performance and lifespan of the fluid coupling. Regular maintenance and monitoring of the fluid quality are essential to prevent potential issues.
  • Speed Limitations: Fluid couplings may have speed limitations in certain applications. High-speed operations can lead to centrifugal forces that may affect the coupling’s behavior.
  • Complexity in Control: In some cases, controlling the output speed of the fluid coupling can be more challenging compared to other types of couplings. This complexity may require additional control mechanisms.
  • Cost: Fluid couplings can be more expensive than some mechanical couplings, such as belt and chain drives. The initial cost and ongoing maintenance expenses should be considered in the selection process.

Despite these limitations, fluid couplings remain a popular choice in many industrial applications, thanks to their smooth power transmission, overload protection, and torsional vibration damping capabilities. The decision to use a fluid coupling should be based on a thorough understanding of the specific requirements and operating conditions of the machinery or equipment.


editor by CX 2024-05-06